Reducing Costs With Longer Print Runs

Screen printed merchandise are utilized in a diverse variety of on a regular basis functions together with printed circuit boards, liquid crystal shows, ceramic and graphic displays.

John Gaudiuso defined how the selection of mesh in display printing applications may result in price financial savings. That is what was found.

Screen printed electronics get more and more smaller so finer features are required. Cost additionally becomes essential as screens are getting used up extra attributable to dimensional issues occurring faster. That is seen extra with meshes made from stainless steel because of its deformation properties over print runs. There are different ways to combat display screen dimensional stability. Longevity problems while additionally with the ability to print high quality lines. One method is to use a trampoline screen to assist improve the longevity of stainless steel mesh. If you loved this short article and you would like to obtain extra details with regards to industrial filter mesh supply kindly visit our own web-page. Stainless steel mesh is inflexible. Has issue returning to its unique type. Using a trampoline display screen permits the cuter mesh (a more elastic mesh-like polyester) to broaden greater than the internal, extra inflexible mesh, The outer mesh is extra elastic and can return to type more than the extra inflexible internal mesh, which in flip permits longer print runs. Although this option is an effective choice, it continues to be a more time-consuming method to manufacture a trampoline display screen with stainless steel mesh than it’s to stretch a single mesh onto a body.

The second option is to use a synthetic mesh comparable to V-Screen, which has benefits over many different meshes. The mesh is woven with a large open area and a fine thread comprising Vecry fibre; this has a structure made up of a liquid crystal-based polymer core known as Vectran, with a sheath of a versatile polymer called Pen. Some vital features of V-Screen are its high tensile strength (stronger than stainless steel), virtually no plastic deformation throughout printing, excellent abrasion resistance, high-quality line printing and translucent fibres. All these features enable for longer print runs with higher edge definitions.


V-Screen has outstanding abrasion resistance, which is essential for the durability of a display. Abrasion resistance can be important so that the paste being used doesn’t get contaminated with particles from the mesh. If particles from the mesh, particularly stainless steel mesh, get .into the paste it is possible to see anomalies within the completed part with variances in desired results, so the yield will lower:

This is seen in stainless steel meshes because of the squeegee giving a rubbing movement across the stainless steel; the repeated friction causes the metal to abrade off the wire thread.

With the larger open areas and nice threads of V-Screen, it is feasible to print smaller options resembling 50 micron line widths. The smallest function achieved thus far with V-Screen is 30 microns in a laboratory setting using an organic paste. Having larger open areas and effective threads also makes it possible to realize a better floor roughness value (RZ), which is necessary for gasketing the display screen to the substrate. When a great gasket is formed, much less bleeding happens and straighter printed traces can be achieved.


V-Screens excessive tensile power allows for a stronger mesh with large areas, giving it the flexibility to stretch to hello tensions which helps in lowering the snap-off distance of the display screen, which in turn helps with the longevity of the display. This characteristic also helps keep dimensions over long print runs because the mesh doesnt need to deflect as a lot to transfer the paste.

V-Screen has nearly no plastic deformation during printing, primarily because of its bodily properties. Vecry is a artificial material that has memory, much like a reminiscence foam mattress, while pure supplies reminiscent of stainless steel don’t. After the forces of a squeegee are repeatedly applied to any display, the display screen will begin to distort. However because of V-Screens memory, the distortion is minimal. Because of having the next tensile energy, screen printing mesh it is feasible to realize higher screen tension where less snap-off distance is required for printing. Consequently less squeegee power has to be utilized to V-Screen when printing in comparison with screens made with different mesh materials, thus additional bettering dimensional stability over long print runs.

V-Screen can hold its tensions over these lengthy print runs which allows for nearly no tension loss. Once tension on the display screen adjustments, sample dimensions start to change. Holding a tight tolerance is less complicated to realize while printing extra elements using the V-Screen. Figure 1 shows the dimensional stability of a V-Screens dimensional accuracy over 5000 prints.


To realize finer display screen printing features and good line decision, the emulsion used is vital. Although any emulsion works well with the V-Screen, one emulsion was made particularly for use with it. The V-i emulsion is a smooth emulsion that has nice line resolution for tremendous options. As it’s a gentle emulsion it has the flexibility to type over substrates that have varying floor roughness, inflicting a better gasket which results in lower bleeding issues.

Translucent fibres permit for industrial filter mesh higher emulsion adhesion. In another meshes, resembling stainless steel, the emulsion does not encapsulate the thread; the V-Screen allows for gentle transmission by means of the threads and encapsulates the emulsion across the thread, together with on the squeegee facet. By encapsulating the thread in the emulsion, the emulsion has a larger area to hold on to during printing, which also helps with longer print runs because the emulsion wont put on away as quickly. This also helps with creating better edge definitions throughout printing.

Using the V-Screen it is possible to lower production prices because of the longevity of the screen, whilst its buildings give it the power to print effective strains. V-Screen has a high tensile strength, nearly no plastic deformation, outstanding abrasion resistance, line line printing and translucent fibres, all helping to present it a longer life. V-Screen will not be going to cure the need to print finer traces than 30 microns, so a trampoline will be a superb second possibility.

John Gaudiuso is an Engineer for Dynamesh.

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